Ok bitting the proverbial bullet jumping into reloading

I’m jumping into reloading. I’ve watched the videos, done some research, and been working with AI, and I’ve got my list of stuff.

I’m going to buy Forster Coax and use Forster dies. I’m thinking I’m going to use Expander Mandrills. 21st centur. I want to be sure, as AI makes mistakes, that for 6.5 Creedmoor and 308, these mandrills would be the ones to use for size?

.2625" for 6.5 CM, and the .3065" for .308 Win. ?

also going to get the hornady trickler scale. talk me out of It?

thanks in advance

What is your end goal with reloading?

I’ve complicated up my system to the point of making it too much of a pain to reload. Now I’m simplifying it drastically and getting 99% of the same result.

hey Jim thanks for your quick response..

Yeah I can be a complicator ROFL. I want to load for precision shooting . I have never hunted and will at some point but its not the drive. I was reading that, god bless the internet, :man_facepalming: that the ball in the forster dies is good but if you are trying to get down consistently in the .25 - .5 range on the bench tighter spec mandrels are the way to go. My reading says PRS shooters use a mandrel . this year Its my desire to go and take lessons and learn the techniques to shoot PRS for fun and maybe at some point if I love It compete locally. I can when I’m in my self researched behavior achieve sub MOA on the bench at my local 200 yd range. I feel like my fliers or outside the circle shots are due mostly and I say mostly to factory ammo. not immune to a hiccup here or there. for the factory ammo, when I put It on the chronograph there can be some bigger swings here or there. Mostly i get tight ranges for the ammo and I’m sure seating specs vary too. so the few that stray are a factor of that.

I guess I’m trying to take all of the slop out of my set up gear and end product so I can concentrate on the biggest issue my faulty technique without guessing. Its always operator error in my world when the gear is spot on. Im sure I err

I could be making It more complicated for sure and that can be the fun of It LOL at times. Ill be reloading maybe 200-300 rounds a month out of the gate. I have plenty of once shot Lapua brass.

I bought the PMA expander die and will pair with mandrels from 21st century. Its what I got from my research I’m looking for what are the recommended sizes for 6.5 cm and 308 and ill ruin my experiments to see if It is a wholesale waist of time or not. my research says:

2625" for Cm and .3065" for .308 Win

What do you think? I have a ton to learn im starting from scratch. Your videos are amazing thanks. I wil be reaching out once the whole set up is built up and make sure to be checking in step by step so I don’t blow myself up :exploding_head:

Any help here is really appreciated. If you think I’m making any missteps here please let me know. being an engineer I can over think from time to time…

One more item. Im pretty much at budget for now so the real question is what powder thrower do I get the hornady charge pro or the rcbs charge master or is the matchmaster so much better that I have to get It. I m not going to buy the trickler right now just kills my buget…

…waiting for the new course or simply a video on your reloading process now vs. the past. :wink:

I went down the rabbit hole as well started with a Lee press and dies and progressed to a MEC Marksman (amazing imo) and Eric Cortina dies. My whole intent was to develop a hunting load with 156g berger eol due to no factory availability then i got very intense with it Ive shot 0.49 moa for 5 shots which is overkill for hunting but ill take it.

I guess decide what your goal in reloading is. Good luck.

Yeah my goal is really to learn. And see what I can accomplish in precision :blush:

I am running that exact setup with the match master scale and I am producing in my option great bullets for match and long range. I am loading 6 arc, 6 creed, 6.5 creed, 6.5 prc, 7 saum, 300 wsm and 300 norma. Works great for all my long range needs. I do aneal after each firing and do a light tumbling to clean off the sizing lube.

I started out with the Hornady L-N-L Iron Press Kit (it’s hard to argue with over 1,000 free bullets). I have added a RCBS case trimmer, APW Expander mandrel set (from Impactshooting pro shop) and a Hornady Auto Charge Pro. This setup works pretty well (1/2 MOA in a .308 & 6.5 CM). My son wants to get into ELR shooting and is building a.338 Lapua Magnum. We have talked about getting one of the Forster CoAxial presses for that specifically (chasing concentricity). Please let the group know how it works!

Will do. I am a few weeks away from the delivery of my new bench for this and the Inline Quick rleases for It so once Its up and running im planning on working on a sierra match king 175 gr/ lapua Long rifle brass with BR4 CCi Primer and varget powder . Since this is my first time out ill load from the min up a bit for the full experience. Admittedly I have a lot of learning/ reading to to do way before I pour an grain of powder. Lucky to have this forum to toll me how m=not to blow my self up :exploding_head: :grin:

I have just built an app with Claude code to help me It So far is set to do the following Its almost complete for my purpose but will add other Gear, calibers ect… once Its worked through here is an overview: forgive the bad format of the cut and paste

HANDLOAD LAB

A guided load-development system for precision rifle

What it is

Handload Lab is a working ledger for developing precision rifle ammunition. It carries a shooter from an empty bench through a documented, repeatable load workup and ends with a defensible answer to a single question: which charge weight and seating depth does this rifle actually shoot best, and what is the evidence?

It is deliberately not a load-data database, and it is not a ballistics solver. Those products exist and are good at what they do. This one occupies the gap between them — the part of the process where a shooter is standing at a press with a published data table in one hand, a set of components on the bench, and no structured way to plan the test, execute it safely, or interpret the numbers that come back from the range.

It runs entirely in a web browser, which means it works on a laptop at the bench and on a phone at the firing line without installing anything. There is no server, no account, and no operating cost.

The governing principle

The application never generates a powder charge weight. Not from a model, not from interpolation, not from memory of a published table. Charge data exists inside the system for exactly one reason: a human read it off a named publisher’s data for that exact combination of bullet, powder, primer, and case, typed it in, recorded where it came from, and checked a box confirming they did so.

This is not a disclaimer. It is the architecture. A load record cannot be saved without a source. A charge ladder is generated strictly between the published starting charge and the published maximum, and there is no override — no advanced mode, no expert setting, no way to ask for one step higher. A user who enters a starting point below the published start has it corrected upward automatically, with the correction shown to them.

The reasoning is straightforward. In most software, a wrong number produces a wrong answer. In this domain, a wrong number produces a destroyed rifle and an injured shooter. Where that is true, the correct design is not to cite a source for a generated value — it is to refuse to generate the value at all.

Everything else the application computes is geometry, arithmetic, and statistics: bullet stability from twist rate, standard deviation from a velocity string, group size converted to angular units. None of those touch chamber pressure, and all of them are safe to calculate.

How it is used

The application is organized as five stations, and they are meant to be walked in order. The order is the method.

1 · Establish the rifle

Work begins with the rifle’s physical facts — cartridge, barrel length, twist rate — and a notes field for the chamber measurements a shooter takes once and refers to constantly: the fired-case shoulder datum, the freebore, the magazine’s maximum length.

Alongside the profile sits a stability calculator. Enter a candidate bullet’s weight and physical length and it returns the gyroscopic stability factor for that bullet in that barrel, with a plain verdict attached: stabilized with good margin, borderline, marginal, or will not stabilize. This answers the first question in any project, and it answers it before money is spent. A 1:8 twist 6.5 Creedmoor will stabilize nearly anything in its class; a 1:10 twist .308 has real limits with long heavy bullets, and it is far cheaper to learn that here than after a box of bullets arrives.

2 · Record the published data

This is where charge data enters the system, and the only place it can. The station opens by stating plainly that the application ships with zero charge data, and points the user to the free published sources — the Hodgdon Reloading Data Center, Vihtavuori, Alliant, and the bullet manufacturers’ own tables.

Each record captures the bullet, its weight, the powder, the published starting charge, the published maximum, the published cartridge length, the primer, the brass, and — required, not optional — the source: publisher, edition, page or retrieval date. A confirmation checkbox asks the user to affirm that they read the numbers directly off the publisher’s data for that exact component set, rather than from memory or a forum post. Records that have not been confirmed are marked as such wherever they appear.

The record will not save if the maximum is not greater than the start. That single check catches the most common transcription error in the hobby: reading across two adjacent rows of a data table.

3 · Design the test

A charge ladder is a structured test that fires progressively heavier charges to find where a rifle shoots well. Designing one here means selecting a rifle and one of the recorded load records — the list filters itself to records matching the rifle’s cartridge — and choosing an increment and a shot count per step.

The centerpiece is a scale rendered like a micrometer. The published starting charge and the published maximum are drawn as hard stops. The region beyond maximum is hatched in red, and the application will not generate a step into it. The planned steps appear as numbered ticks along the working band, and the readout gives the step count, the total number of rounds to load, and the top charge of the test.

The station also carries increment conventions by cartridge — coarse spacing to find the general region, finer spacing to refine around a promising result — explicitly labeled as convention rather than pressure data, alongside the discipline of confirming a chosen load at a larger round count before trusting it in competition.

Creating the test writes a session with a row waiting for every charge step, and hands the user to the range log.

4 · Load the ammunition

The bench station is a fourteen-step loading procedure written for a specific press and dispenser rather than in the abstract. Each step expands into three things: the action to perform, the instrument that verifies it, and the failure mode it exists to prevent. Steps are checked off against a progress indicator, so an interrupted session can be resumed without guessing where it stopped.

The sequence runs from inspecting and sorting brass, through measuring fired-case headspace, sizing and verifying shoulder bump, trimming, uniforming necks and primer pockets, seating primers, dispensing the charge, seating the bullet to a measured base-to-ogive dimension, and finally verifying and labeling the finished rounds.

One step is marked critical and rendered in red: dispensing the charge. It carries the scale-verification interval, the one-at-a-time discipline, and the visual inspection of a charged loading block under light. The double charge is the classic catastrophic error in handloading, and the visual check is the last defense against it.

The station closes with the pressure signs a shooter must watch for — stiff bolt lift, ejector marks, flattened primers, loose primer pockets, unexpected velocity — followed by the honest caveat that these are late indicators. A load can be over pressure before any of them appear, and they move with temperature. A load developed in winter is unproven until it is retested in summer heat.

5 · Shoot it and read the result

At the range, each charge step gets a row. The shooter enters the velocities from the chronograph, the group size, the distance it was shot at, and the seating depth that was actually loaded. Everything else is computed as the numbers go in.

Average velocity, standard deviation, and extreme spread appear per step. Group size converts to both minutes of angle and milliradians, so it can be read in whichever unit the shooter’s scope speaks. The step with the lowest velocity deviation and the step with the smallest group are flagged automatically — they are frequently not the same step, and noticing that is the beginning of a real decision.

Across the whole ladder, average velocity is plotted against charge weight. This is the chart the entire exercise exists to produce: the flat spot, the region where adding powder stops producing a proportional increase in velocity, is where a tolerant and repeatable load tends to live.

Every step also carries a pressure-sign checkbox. Checking it turns the row red and states the rule without negotiation: fire no higher step in this session, pull the bullets on the remaining rounds, salvage the powder and brass. A pressure sign ends a test. It does not get shot through.

What it calculates

All computation is geometry, arithmetic, or statistics. Nothing in this list infers or predicts chamber pressure.

Gyroscopic stability factor By Miller twist rule, velocity-corrected Will this barrel stabilize this bullet

Average velocity by Arithmetic mean of the shot string How fast is this charge

Standard deviation by Sample standard deviation (n−1) How consistent is the ignition

Extreme spread by Fastest shot minus slowest: What is the worst case in the string

Group size, angular by Converted to true MOA and to mils How does the group compare across distances

Ladder steps by Fixed increments, published start to published max What exactly do I load, and how many rounds

Flat-spot curve by Average velocity plotted against charge Where is the tolerant node

What it records

The value of the system compounds with use. A single session answers one question; a season of sessions becomes the rifle’s documented history — what was tried, what it produced, and what the source was for every number involved.

Rifle profiles — cartridge, barrel, twist, and the chamber measurements that everything downstream depends on.

Sourced load records — the published window for each component combination, with its publisher and confirmation state.

Test sessions — every ladder designed, dated, tied to a specific rifle and a specific load record.

Range results — velocities, group size and distance, seating depth, and pressure observations, per charge step.

Derived performance — the statistics above, recomputed live, plus the best-performing step in each session by both consistency and group size.

Bench progress — which loading steps are complete in the current session.

Data is held locally on the device. Nothing is transmitted anywhere.

Current scope

In scope today

Cartridges 6.5 Creedmoor and .308 Winchester

PLATFORM Written against a Forster Co-Ax press, Forster dies, and an RCBS MatchMaster dispenser

Platform Browser-based; laptop at the bench, phone at the range

Cost to operate None — runs client-side with no server and no external services

The cartridge list is a configuration choice rather than a structural limit; additional cartridges are a table entry, not a rewrite.

Where it is headed

The immediate development path extends the same principle — more structure around the human’s judgment, never a substitute for it.

Multi-source validation. Published data for the same component set from two independent publishers, shown side by side, with disagreements flagged and the more conservative bounds governing. Candidate recipes gathered from anywhere else are quarantined and cannot generate a test until they are backed by a published source.

Seating-depth testing. The second axis of load development: hold the charge constant and vary how far the bullet sits from the rifling. Charge ladders answer half the question.

Bullet specifications. A small, source-tagged reference for the bullets actually in use — weight, measured length, and ballistic coefficients — feeding the stability calculator and providing clean figures to carry into a dedicated ballistics solver.

Chronograph import. Read shot strings directly from the chronograph’s export file rather than transcribing them by hand at the firing line.

Export and offline install. Range data out to a spreadsheet, and installation as an offline application for ranges with no signal.

Retrieval over the user’s own library. Search across the load tables the user has transcribed — with an absolute rule that an inexact component match returns “no published data on file” rather than the nearest similar row. Substituting a near-match component is precisely how an overpressure event happens.

Handload Lab is a discipline made visible. It does not make the shooter’s decisions, and it will not supply the one number that matters most. It ensures that every number in the record came from somewhere real, that every test was designed inside safe limits, and that at the end of a season the shooter can say not just what their rifle likes, but exactly how they know.

MEC marksman is great for concentricity.

here are some screen shots of the app. Its web based right now but will be Mac/PC/IOS and Android in a bit once its all set up. There will be a RAG driving historical data for an AI assistant in the next gen or so . Its still a very basic GUI will make it better with dashboards etc. Here are a couple of screen shots

entering in load data

Design a charge ladder

Designed Charge ladder inc are corse and second ladder will be fine around that load thats closest

Range log page no data yet as lader not done

Bench instructions and guidance loading procedures each section expands for step by steps

that can get added to the app once I debug and get a load run through It. Want to tighten up gui as well

Being Apple friendly is a major plus!

I’ll have the first iOS version for the range with perpetual db Wednesday or Friday depends how much time I can put in. it will be a self loading app running on the browser on the device with static memory so it doesn’t have to have internet. if you are out deep in the range off grid the app will still work but in browser.Spec is done it’s in progress 12 sessions needed so def by weekend works on Mac in browser.will jut need an installer for android haven’t scoped that yet

Will output files for It up manually into kestrel. Will take files from Range craft first I don’t have any other. If some one sends a file from another chronograph I can add that too. Out of the gate It really does not matter about what you are loading. You fill in the tables for min and max load and coal the brass powder and primer in the manual. Add your primer and case. Configure the specific headspace measurements for your rifle with shot brass 10 double readings to confirm the sample and to track case lots. And later your rifles actual oal. The system will ask one to verify with double entry it’s to make sure one doesn’t fat finger. . If things don’t jive or fall out side of spec like adding 42gr as 4.2gr It will Say hey look at your numbers.

I’m doing this so the ai or code in that instance can’t make an error in a load. this is because I work with ai every day and It lies and makes tons of errors can’t have that in this. It will create a ladder but after every shot It prompts to look for over pressure signs and has huge safety and hard stops and flags at signs of over pressure. It will have pictures in It to show samples over pressure report is check list as they usually come together in strings

There is more lol :joy: pretty consumed

It looks good, I’m very excited to try it out!

To be clear the ios ‘APP’ runs on the device locally as a browser based app but It runs locally on the phone through Cloudflare so its not a native built iphone app. Makes the addition of Android out of the box! It’s a like a web app but without a web server on line. Point being It will run in airplane mode with now internet connection. This stores all data locally and synchs back to the web app like what you would use on your computer so all data goes back and forth. Good for sessions at the range in areas with no service or if you want to work with It off line. Only thing is any data like load data thats added on the phone or on web will come across to the other instance but It will not be confirmed like in the double entry in original entry. It will need to be confirmed on the new device . This is only because we are keeping a safety step in place incase data gets corrupted in the transfer. Not really a big deal as you will typically not be doing load dev on a phone the Computers browser is much larger and easier to work with for that and one will be using manuals and other web pages to get data for config. If you do It will be one set of data you are working with so you do the conf once per data set/ load once its in its in.

So we’re adding another feature to this. At the range, if you’re using, let’s say, one of Jim’s targets for load development or a cerus target, the targets we can print from the app or really any target that has a grid based on MOA or Mills, you can take a picture of the target with all of your load development information on it. The system will calculate the group size for you so you don’t have to measure it. and log It into the the rung of the ladder . It will keep the DB of them analyze and export if wanted. On the target printed from the app a qr code will bring one back to the entry in the system if one wants to look at the full break down of that grouping / session or full ladder and subsequent sessions or fine tuning ladder. with all will come with RevB in a couple of weeks

And so it continues. It’s interesting when you build these applications in AI: your specifications drift over time because it’s really impossible to figure out everything unless you go through an exhaustive multi-week scoping application. I’m really not doing that, so a bunch of things really come up.

Now we’re in the midst of tweaking the way rifles make it into the system. We have so many different ways that we do rifles, so I’m going to post some of this stuff here. If you can think of things that you’d want in something like this, if you are ever going to use a product or use an app like this on the way you work, let me know so we could throw it in there.

The first thing is that we have to enter in a rifle. What is a rifle? The AI would all think that the rifle is a barrel, but the rifle is not the barrel. The rifle is the action. It starts that way, and you buy rifles and get rifles in many different ways. Eventually, pistols and shotguns and all that stuff will be in this.

The concept is that you might buy a tika. You’re going to buy a tika. That’s a full rifle. At some point in time, if you’re really strong and burley, like we like to think we are, you’re going to take 100 lb-ft of pressure and take that barrel off. You might put something else on at some point in time.

At that point, there’s an action, and then there’s a barrel, and there are multiple barrels. You’re going to add something by adding a gun, right? A rifle could be an action, and then subsequent barrels that come from that could be a barreled action that you purchased, which would be another nice way to note it, right? Although the stock doesn’t matter that much, at some point we can track with stocks you’re putting on things, right? It won’t really affect your load development, and then you’re buying barrels on a regular basis.

You have:

  • rifles that you purchased

  • actions that you purchase

  • barreled actions that you purchase

  • barrels

We’re in the process of fixing up the way a rifle gets defined.

So the app that I built is now being rebuilt completely, right? We’ve got all the structure that’s set up, and we’re now refining each one of the stages.

Here is a snapshot of A rifles list This is changing as we speak will have better definition and rifles bing action first retired will be gone and an archived retired link will be there so as not to complicate the view. oh there is also a daylight view too

Adding a rifle had been adding a barrel now it will be an action/ barreled action/ factory rifle. the barrel addition page will only have the actions that are in the list to select from

Been working this for a while. In the process developing this, it becomes clear that, from a safety perspective and an eventual liability perspective, and ultimately because I am a beginner, I want all of the checks and balances in place. There’s a tremendous amount of tests that everything goes through in the backend to ensure that, in the process, things that should be red-lighted or not green-lighted are selected: the wrong primer or case, whatever, and for a specific rifle build.

It’s important to have those types of checks and balances in there, not for the software to do the calculations of what should be in it, but to second-guess and check and flag things. It’s not to let things move forward until the human checks out what they’ve entered. There are 78 to 90 tests that get done in all the different combinations of things that can go on. It’s been a long process of getting that defined and coded in. I think we’re just about there for creating the rifles, and the rest of it will flow from there. It’s been an interesting project so far.

Thank you for all your work and updates!